SimplIQ for SteppersSimplIQ for SteppersSimplIQ for SteppersSimplIQ for Steppers Getting Started & Tuning and Commissioning Guide
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 10 The Smart Terminal lets you enter commands manu
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 11 Figure 5: Boot software message Click Yes to o
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 12 Figure 7: The Connect button, circled in red N
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 13 Figure 9: The Connect button, circled in red N
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 14 Use the LD command to copy the entire Serial
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 15 Figure 11: Open Application window Upon select
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 16 2.3.2 Normal Firmware Download In the Composer
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 17 Figure 14: Firmware message 2.4 The Conductor
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 18 Figure 16: User editable fields in a tuning ex
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 19 Figure 17: Expert list window Here you see, an
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 2 Notice This guide is delivered subject to the fo
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 20 2.4.3 Accepting a Change of Parameters When yo
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 21 Chapter 3: Getting Started with Sensors and Mot
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 22 For this purpose, use the Input Logic tab in th
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 23 Do not specify brake delays greater than you ac
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 24 Notes: The MC command returns the current li
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 25 Figure 24: Position command limits Notes:
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 26 3.3.1 Setting up Sensor #1 Skip this section f
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 27 Figure 27: Sensor #2 setup Sensor #2 can also
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 28 3.4.1 Selecting the Motor Type The SimplIQ dri
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 29 3.4.2 Tuning or Checking the Current Control I
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 3 Contents Chapter 1:Introduction...
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 30 By clicking the frequency graph button, you can
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 31 Figure 31: The Commutation tab After checking
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 32 Check Reset Commutation Every Hall Edge if your
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 33 3.6.2 Stepper Drives with no Commutation Senso
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 34 Motor calculator tool Figure 35: Motion tab for
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 35 Figure 36: Motor calculation window Complete t
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 36 Figure 37: Motion tab for closed loop control
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 37 Notes: This step assumes that you have prope
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 38 Figure 38: Start step designer window Click St
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 39 The method for finding the transfer function is
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 4 Chapter 4:Advanced Control Tuning...
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 40 Figure 40: Example of a frequency response Cli
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 41 Figure 41: Add identified plant to the designe
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 42 Figure 42: Automatic design window Click Run.
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 43 You have now completed your first successful de
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 44 Figure 44: Verification window Click Start, an
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 45 Figure 45: Controller verification results 3.7
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 46 Figure 46: The Fine Tuning Tab On opening the
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 47 Figure 47: Cogging compensation tuner window
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 48
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 49 3.7.2 Fine Tuning an Analog Encoder If sensor
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 5 Chapter 1: Introduction The SimplIQ documentati
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 50 Figure 49: Analog index tuning After you set
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 51 3.8 Database Maintenance Finally, save the resu
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 52 Chapter 4: Advanced Control Tuning This chapter
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 53 4.2.1 Identification and Uncertainty The ident
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 54 NewOpenSaveCleanup Figure 51: Identification fi
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 55 Free: For non-restricted displacement around
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 56 Although the automated frequency search works w
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 57 Figure 54: Frequency Editor, when no identific
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 58 Figure 55: Frequency editor window after ident
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 59 Figure 56: The Frequency Editor
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 6 The SimplIQ for Steppers Command Reference and
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 60 Appendix A: Manual Tuning of Speed and Position
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 61 Treat unbalanced1 systems with extreme care. A.
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 62 A.4 Keep Margins It is very tempting to increas
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 63 Manual gain scheduling: The controller param
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 64 A.5.4 Evaluating a Step Response – Rise Time,
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 65 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08020004
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 66 A.7 Testing the Response of a Controller Manua
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 67 A.8 Fixed Gain Manual Tuning for a Speed Loop
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 68 Figure 59 reveals the following: 1. The measur
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 69 Figure 61: Test results for maximum KP for KI/K
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 7 Caution (With or without a warning triangle, a
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 70 KP KI Velocity +Displ. -Displ. Rec. T. Re
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 71 Figure 63: An example of unacceptable controll
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 72 Theoretical Tip: We suggest to start the manual
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 73 0.1 0.12 0.14 0.16 0.18 0.2-1.5-0.8-0.10.61.32x
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 74 If a settling time of 25 msec at least is satis
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 75 0.3 0.32 0.34 0.36 0.38 0.40.20.240.280.320.360
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 76 Figure 69: Notch filter at the corner frequenc
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 77 0.3 0.32 0.34 0.36 0.38 0.40.20.240.280.320.360
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 78 A.9 Executing Manual Tuning for a Cascaded Pos
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 79 0 0.02 0.04 0.06 0.08 0.105001000150020002500Ti
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 8 Chapter 2: Elements This section deals with the
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 80 For manual gain scheduling, tune a series of fi
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 81 0 10 20 30 40 50 60 700200040006000800010000120
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 82 Appendix B: A Short Course in Linear Control T
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 83 B.2 Mathematical Models for LTI Systems LTI sy
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 84 Comparing (6) and (2), we find that the Laplace
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 85 -360 -315 -270 -225 -180 -135 -90 -45 0-40-30-2
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 86 R1TKiLs−J1s1B−EK+θ⋅_vT Figure 78: Block diagram
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 87 Suppose that in the system of Figure 79 the mot
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 88 mTiTKsJ1Ms1n1n1MLcMLds1++___DLTLθsJ1Ln1mθ++++ F
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 89 3 4 5 6 7 8 910 15 20 30-70-60-50-40-30-20dB3 4
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 9 Figure 2: Composer connecting window Ignore the
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 90 B.4 Feedback Control The system we consider her
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 91 The sensor, which measures the plant output,
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 92 Phase margin – We will say that the phase margi
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 93 PD controllers are not useful, as they permit s
The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 94 For speed control, the derivative term represen
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