Elmomc SimplIQ Digital Servo Drives-Bell Getting Started Uživatelský manuál

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SimplIQ for Steppers
SimplIQ for SteppersSimplIQ for Steppers
SimplIQ for Steppers
Getting Started &
Tuning and Commissioning
Guide
Ver 1.1 - June 2009
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Strany 1 - SimplIQ for Steppers

SimplIQ for SteppersSimplIQ for SteppersSimplIQ for SteppersSimplIQ for Steppers Getting Started & Tuning and Commissioning Guide

Strany 2 - Revision History:

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 10 The Smart Terminal lets you enter commands manu

Strany 3 - Contents

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 11 Figure 5: Boot software message Click Yes to o

Strany 4

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 12 Figure 7: The Connect button, circled in red N

Strany 5 - Chapter 1: Introduction

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 13 Figure 9: The Connect button, circled in red N

Strany 6 - Danger and Warning Symbols

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 14  Use the LD command to copy the entire Serial

Strany 7 - 1.1 Qualified Personnel

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 15 Figure 11: Open Application window Upon select

Strany 8 - Chapter 2: Elements

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 16 2.3.2 Normal Firmware Download In the Composer

Strany 9

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 17 Figure 14: Firmware message 2.4 The Conductor

Strany 10 - MAN-BELGS (Ver. 1.1)

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 18 Figure 16: User editable fields in a tuning ex

Strany 11

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 19 Figure 17: Expert list window Here you see, an

Strany 12

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 2 Notice This guide is delivered subject to the fo

Strany 13 - 2.2.1 Flash, RAM and Tables

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 20 2.4.3 Accepting a Change of Parameters When yo

Strany 14

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 21 Chapter 3: Getting Started with Sensors and Mot

Strany 15 - 2.3 Firmware

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 22 For this purpose, use the Input Logic tab in th

Strany 16

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 23 Do not specify brake delays greater than you ac

Strany 17 - 2.4 The Conductor Wizard

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 24 Notes:  The MC command returns the current li

Strany 18 - 2.4.2 The Expert List

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 25 Figure 24: Position command limits Notes: 

Strany 19

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 26 3.3.1 Setting up Sensor #1 Skip this section f

Strany 20

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 27 Figure 27: Sensor #2 setup Sensor #2 can also

Strany 21 - 3.1 Introduction

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 28 3.4.1 Selecting the Motor Type The SimplIQ dri

Strany 22 - 3.2.1 Brakes

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 29 3.4.2 Tuning or Checking the Current Control I

Strany 23 - 3.2.2 Application Limits

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 3 Contents Chapter 1:Introduction...

Strany 24 - 3.2.2.2 Position Limits

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 30 By clicking the frequency graph button, you can

Strany 25 - 3.3 Set up the Sensors

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 31 Figure 31: The Commutation tab After checking

Strany 26 - 3.3.1 Setting up Sensor #1

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 32 Check Reset Commutation Every Hall Edge if your

Strany 27 - Figure 27: Sensor #2 setup

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 33 3.6.2 Stepper Drives with no Commutation Senso

Strany 28

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 34 Motor calculator tool Figure 35: Motion tab for

Strany 29 - The following window opens:

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 35 Figure 36: Motor calculation window Complete t

Strany 30 - 3.5 Commutation

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 36 Figure 37: Motion tab for closed loop control

Strany 31

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 37 Notes:  This step assumes that you have prope

Strany 32 - 3.6 Motion Tuning

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 38 Figure 38: Start step designer window Click St

Strany 33 - Figure 34: Motion tab

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 39 The method for finding the transfer function is

Strany 34 - Motor calculator tool

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 4 Chapter 4:Advanced Control Tuning...

Strany 35

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 40 Figure 40: Example of a frequency response Cli

Strany 36

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 41 Figure 41: Add identified plant to the designe

Strany 37

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 42 Figure 42: Automatic design window Click Run.

Strany 38 - 3.6.3.2 Identification

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 43 You have now completed your first successful de

Strany 39

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 44 Figure 44: Verification window Click Start, an

Strany 40 - The design

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 45 Figure 45: Controller verification results 3.7

Strany 41

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 46 Figure 46: The Fine Tuning Tab On opening the

Strany 42 - Figure 43: Complete design

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 47 Figure 47: Cogging compensation tuner window

Strany 43 - 3.6.3.4 Verification

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 48

Strany 44

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 49 3.7.2 Fine Tuning an Analog Encoder If sensor

Strany 45 - )(T θ

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 5 Chapter 1: Introduction The SimplIQ documentati

Strany 46

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 50 Figure 49: Analog index tuning After you set

Strany 47

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 51 3.8 Database Maintenance Finally, save the resu

Strany 48

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 52 Chapter 4: Advanced Control Tuning This chapter

Strany 49

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 53 4.2.1 Identification and Uncertainty The ident

Strany 50

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 54 NewOpenSaveCleanup Figure 51: Identification fi

Strany 51 - 3.8 Database Maintenance

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 55  Free: For non-restricted displacement around

Strany 52 - 3.6.3

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 56 Although the automated frequency search works w

Strany 53

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 57 Figure 54: Frequency Editor, when no identific

Strany 54

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 58 Figure 55: Frequency editor window after ident

Strany 55

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 59 Figure 56: The Frequency Editor

Strany 56

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 6  The SimplIQ for Steppers Command Reference and

Strany 57

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 60 Appendix A: Manual Tuning of Speed and Position

Strany 58

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 61 Treat unbalanced1 systems with extreme care. A.

Strany 59

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 62 A.4 Keep Margins It is very tempting to increas

Strany 60 - 1. A PI speed controller

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 63  Manual gain scheduling: The controller param

Strany 61 - A.3 Make it Simple

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 64 A.5.4 Evaluating a Step Response – Rise Time,

Strany 62 - A.5 The Basic Concepts

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 65 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08020004

Strany 63

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 66 A.7 Testing the Response of a Controller Manua

Strany 64 - Time, and Overshoot

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 67 A.8 Fixed Gain Manual Tuning for a Speed Loop

Strany 65 - A.6 The Example System

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 68 Figure 59 reveals the following: 1. The measur

Strany 66 - A.7.1 Current Limits

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 69 Figure 61: Test results for maximum KP for KI/K

Strany 67 - The steps are:

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 7 Caution (With or without a warning triangle, a

Strany 68

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 70 KP KI Velocity +Displ. -Displ. Rec. T. Re

Strany 69

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 71 Figure 63: An example of unacceptable controll

Strany 70

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 72 Theoretical Tip: We suggest to start the manual

Strany 71 - Reference

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 73 0.1 0.12 0.14 0.16 0.18 0.2-1.5-0.8-0.10.61.32x

Strany 72

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 74 If a settling time of 25 msec at least is satis

Strany 73

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 75 0.3 0.32 0.34 0.36 0.38 0.40.20.240.280.320.360

Strany 74 - Speed

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 76 Figure 69: Notch filter at the corner frequenc

Strany 75

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 77 0.3 0.32 0.34 0.36 0.38 0.40.20.240.280.320.360

Strany 76

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 78 A.9 Executing Manual Tuning for a Cascaded Pos

Strany 77

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 79 0 0.02 0.04 0.06 0.08 0.105001000150020002500Ti

Strany 78 - Position Controller

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 8 Chapter 2: Elements This section deals with the

Strany 79

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 80 For manual gain scheduling, tune a series of fi

Strany 80

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 81 0 10 20 30 40 50 60 700200040006000800010000120

Strany 81

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 82 Appendix B: A Short Course in Linear Control T

Strany 82 - Linear Control

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 83 B.2 Mathematical Models for LTI Systems LTI sy

Strany 83 - () () ()

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 84 Comparing (6) and (2), we find that the Laplace

Strany 84

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 85 -360 -315 -270 -225 -180 -135 -90 -45 0-40-30-2

Strany 85 - B.3 Motor Systems Models

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 86 R1TKiLs−J1s1B−EK+θ⋅_vT Figure 78: Block diagram

Strany 86 - Motor Load

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 87 Suppose that in the system of Figure 79 the mot

Strany 87

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 88 mTiTKsJ1Ms1n1n1MLcMLds1++___DLTLθsJ1Ln1mθ++++ F

Strany 88

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 89 3 4 5 6 7 8 910 15 20 30-70-60-50-40-30-20dB3 4

Strany 89

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 9 Figure 2: Composer connecting window Ignore the

Strany 90 - B.4 Feedback Control

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 90 B.4 Feedback Control The system we consider her

Strany 91 - Bandwidth and Stability

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 91  The sensor, which measures the plant output,

Strany 92 - )/()( bsas ++

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 92 Phase margin – We will say that the phase margi

Strany 93 - () ()()()()()()()

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 93 PD controllers are not useful, as they permit s

Strany 94 - &&&&

The SimplIQ for Steppers Getting Started & Tuning and Commissioning Guide MAN-BELGS (Ver. 1.1) 94 For speed control, the derivative term represen

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